Welding at home can reward you with many home improvements, but you need a welding respirator to protect you from welding smoke and gases. In this article, you can read about the best welding respirator that won’t break the bank.
The best welding respirator for home welding is a reusable elastomeric half-face respirator. Combined with P100 welding filters, it will offer excellent respiratory protection from welding smoke and gases. It is by far the most cost-efficient respirator type.
After the quick answer, let’s see in more detail:
- Why this welding respirator type is the best.
- What are the advantages and restrictions this respirator type has.
- What are the best welding filters for these respirators.
- How this type compares to other respirator types for home welding.
- How to clean a respirator.
Why are elastomeric respirators the best for home welders?
There are three types of welding respirators disposable, reusable elastomeric, and powered respirators.
Elastomeric respirators offer reliable protection and other strong advantages while they are very affordable. For these reasons, they are the best overall respirators for home welding.
Elastomeric respirators do their job and offer great benefits for the money they cost.
- First of all, an elastomeric respirator provides excellent protection because they offer a very secure sealing. The materials and design adjust to the face shape and prohibit any unfiltered air from entering your breathing zone.
- After that, these respirators’ cost is perfect for the amount of protection that they offer. An elastomeric respirator from a well-known manufacturer with welding filters costs around 30-50$.
- They are very versatile. You can attach a large number of different particulate filters, gas cartridges, or a combination of both. This depends on the welding process and the metals you weld.
- The material has good resistance to heat and sparks. This provides them with long service life.
- They have small dimensions and are lightweight. They fit under welding helmets and do not quickly fatigue the neck.
- Most of them have exhalation valves that offer great comfort by removing the moisture. This is important because if there is no valve, you might take it off and continue working exposed to the fumes. The valve also provides better sealing.
Of course, nothing is perfect. Here are the cases elastomeric respirators cannot cover.
- The main disadvantage of these respirators is that they need a perfect seal around your face to offer the mentioned protection. You need to fit test them before buying.
- You must have a shaved face. Otherwise, his type of respirator will not seal correctly. If you have a beard and you want to keep it, then you cannot use this affordable solution.
- Also, people with specific breathing difficulties cannot use this type of respirator.
The only alternative respirator type to avoid these disadvantages is a welding powered respirator (PAPR).
What are the best replaceable filters for home welding?
You can combine elastomeric respirators with a variety of filters against particulates and gases. That depends on the welding process and the metals you work with.
Most welding fumes come from the consumable electrodes of welding processes such as MIG and stick welding. TIG welding releases fewer fumes because the filler metal is separate from the electrode.
If you weld dirty metals or they have coverings such as galvanized steel (nationalmaterial.com), you get more fumes than clean mild steel.
If you occasionally weld mild steel with a low amperage MIG welder, then simple N95 filters are good enough. They are cheap and last longer.
However, if you want the best welding filters against more harmful fumes, for example, when MIG or stick welding stainless steel, you should use combination P100 filters with active carbon protection.
Manufacturers make these combination filters specifically for welding. They are very versatile and can cover a wide range of welding situations.
Combination filters combine many capturing techniques. As a result, they can trap different kinds of air pollutants such as welding fumes, oil particulates, and some gases all at the same time.
Filters like these are very slim and can fit under welding helmets with ease. They also have resistance to heat and sparks.
Most combination filters come with P100 filters and can filter 99.97% of 0.3 microns or bigger solid particulates. This can protect you very well when welding or hot-cutting harmful metals such as stainless steel.
The letter P means that they protect you from oil particulates. For example, if you use oil for drilling metal, tiny oily particles spread to the air. These oily particles are also harmful to breathe.
Combination filters also have an attached layer of activated carbon. This protects from gases such as ozone that form when you weld with MIG or even more with TIG welding. When welding reflective metals such as stainless steel or aluminum, ozone production is higher.
The carbon layer also protects from organic vapors and gases that emerge when welding. However, the carbon layer protects only from low gas contamination levels.
If you work with chemical solvents, degreasers, or paints, you need combination filters with more reliable gas protection efficiency. The one shown below is a good example. It combines a particulate filter and a standard gas cartridge.
How disposable welding respirators compare to elastomeric respirators?
Disposable welding masks are not suitable even for simple welding projects. They can filter particulates, but they do not offer a good fit which is of utmost importance. Elastomeric respirators seal far better.
Also, if you want to weld often, they are not cheap in the long run. They cost around 3-5$, but they are good for one day’s work.
In comparison, reusable respirators’ filters have a far longer service life, around one month with regular usage.
How PAPR welding respirators compare to elastomeric respirators?
Powered Air-Purifying Respirators (PAPR) use a battery-powered fan to deliver filtered air inside a properly designed welding helmet.
They offer far better protection and comfort than elastomeric respirators and are great to have if you weld metals such as stainless steel.
But PAPR respirators are very expensive to buy and maintain for home welding. Most of them cost with the welding helmet around 800$-1500$ and come with expensive filters and replaceable parts.
PAPRs are for professionals who weld all day long through the week.
However, PAPRs are your only choice if you do not have a good fit with elastomeric respirators or if you have breathing difficulties.
Helpful tips when using a welding respirator at home
- Even if you wear the best respirator, you must always keep your head away from the fumes. Respirators cannot work well if the fumes are too dense.
- If you weld indoors, even if you use a respirator, you still need sufficient mechanical ventilation.
- Never weld if you used chlorine-based chemicals in the welding area.
- As with every tool you have, always keep the instructions and papers that came with your respirator. If something bad happens, authorities might ask to see if you have them, even if you are a home welder.
How to clean and store a welding elastomeric respirator?
It would be best if you cleaned your welding respirator to avoid skin irritations and deterioration of the materials so you can keep it longer. Each manufacturer has its own cleaning procedure for each product they make.
However, you can clean most elastomeric respirators with the following general guidelines.
- Remove the filters or cartridges and keep them away.
- Remove any other removable parts of the main body.
- Clean the mask and parts using warm water 110°F (43°C) with a mild detergent or the manufacture’s cleaning products. You can also use a soft plastic brush for tougher spots.
- Rinse the parts in running warm water.
- Sanitize all the parts using the manufacturer’s products or equivalent solution and rinse again.
- Air-dry the parts in a clean environment or hand-dry them with a clean cloth.
- Reassemble the respirator.
The water temperature must not exceed 140°F (43°C). Otherwise, the materials may deteriorate with time.
While cleaning your respirator, it is a perfect opportunity to inspect it and replace any worn or defective parts.
Store an elastomeric respirator dry at an upright position in a heat and air isolating bag. Proper storage will protect the respirator from:
- Physical distortion.
- Pollution from air particulates and gases.
- Harmful sunlight.
- Excess moisture.
- Physical damage.
- Too much heat or cold.
Store any used filters and especially gas cartridges separate from the respirator. Gas cartridges may release a portion of the pollutants back and contaminate the respirator.
In a nutshell
All kinds of smoke are unhealthy. Therefore, it is wise to wear a respirator when welding, even for a short time.
While welding, most of the air pollution comes from consumable electrodes in the form of welding fumes. But the air might also contain fine grinding dust, oil particulates, and various harmful gases.
An elastomeric half-face reusable respirator is the best overall choice to protect you when welding at home.
P100 (or FFP3 in EU) filters with additional active carbon can protect you more than enough from welding fumes and ozone.
Make sure the elastomeric respirator fits you without leaving any gaps. Otherwise, the efficiency of the respirator drops dramatically.
More Weldpundit articles
- What Is a Welding Respirator?
- Protect Yourself From Welding Fumes and Gases: A Helpful Guide.
- Can You Weld at Home? Basic Considerations.
- Can You Learn Welding on Your Own? What Do You Need
- What Is a Welding Blanket? A Helpful Guide.
- What Is a Welding Rod Oven? Do You Need One for Home Welding?
- How to Choose a Stick Welder: Best Entry-Level Characteristics.